ING100 tube filling and sealing machine
This machine is an electromechanical integrated system controlled by a PLC and driven by cams, which simultaneously performs tube feeding, tube pressing, photoelectric alignment, filling, end sealing with creasing, and tube discharging, featuring a high degree of automation. Multi-station indexing is realized by a precision‑machined composite cam mechanism. When operating at a speed of 80 to 100 tubes per minute, the machine runs stably with low noise.
It features smooth operation and easy operation. By changing the base, it can be adapted for filling and end sealing of aluminum‑plastic and plastic tubes of various specifications, with firm sealing. It is suitable for filling various paste products and widely used in industries such as toothpaste, medicinal ointments, cosmetics, art pigments, shoe polish, etc.
Working Flow
Manual tube loading into hopper → automatic tube feeding → pressing into mold → color mark alignment → filling → tube heating → tail sealing and date printing → tail trimming → finished tube discharge
Item Features & Specifications
Tube Diameter (mm) 12.7–40 mm
Filling Volume (g) 10–200 g
Filling Accuracy (%) ±1%
Production Speed (tubes/min) 80–100 tubes per minute
Power (kW) 4.5
Power Supply 380V 50Hz
Air Consumption (m³/h) 9
Water Consumption (l/min) 6
Air Pressure 0.6 MPa
Total Machine Weight (kg) 1500
Overall Dimensions (L×W×H, mm) 2300×1350×1800 (adjustable during installation)
Equipment Features
Box‑type feeding hopper
Automatic tube feeding system with inclined chute, vacuum suction tilting device and cam‑lever mechanism, used to push tubes into tube‑holding cups on the conveyor chain
Photoelectric alignment system controlled by two stepping motors and two sets of high‑precision photoelectric probes, allowing tubes to stop at any position from 0° to 360°
Mechanical cam piston filling system (or servo filling system); all parts in direct contact with filling materials are made of 304 stainless steel
Upward‑tail filling mode; tube lifting is controlled by a mechanical cam designed according to the characteristics of the filled product
No‑tube, no‑filling function
Liftable tail sealing station
Advanced automatic tail discharge
Emergency stop protection for tube ejection
Variable frequency speed regulation
Touchscreen control for intuitive and convenient operation
Conveyor chain equipped with overload clutch protection
Single‑sided or double‑sided coding at tube tail
Equipped with a set of standard spare parts
Tube holders designed according to tube specifications, properties and cap sizes
Doors and covers below the workbench are all made of stainless steel
Jog switch control for equipment maintenance and assembly
Stainless steel electrical control cabinet
Electrical Control System Configuration：
A. The control system adopts Delta PLC (Taiwan) with Delta touchscreen display, supporting Chinese and English bilingual operation interface
B. Main motor, sensors and other components adopt well‑known domestic and international brands for safe, reliable and stable performance
Functions of the Electrical Control System：
A. Safety functions: emergency stop function
B. Control and inspection functions: no‑tube no‑filling, error shutdown, color mark alignment control, conveyor chain overload protection
C. Other functions: stop at optimal position, touchscreen parameter setting, fault display, speed, output and time display, monitoring function