ZJR Vacuum Homogenizing Emulsifier Machine
The ZJR Vacuum Homogenizing Machine Series is a complete production system designed for the heating, melting, homogenization, emulsification, and vacuum degassing of high-viscosity materials, ideal for producing face wash creams, gentle cosmetics, and other mid-to-high-grade paste and cream products. The complete equipment set includes an oil phase boiler, water phase vessel, emulsification vessel, operation platform, and control cabinet.
The full system includes:
Oil phase boiler；Water phase boiler；Emulsification vessel；Operation platform；Control cabinet
Core Features
✅ Superior Emulsification for Ultra-High Viscosity Materials: Delivers uniform mixing of ultra-high viscosity materials (above 50000 C.P.S.), with emulsified particle diameters reaching 2–5 μm (standard model) or 0.5 μm (with the advanced ceramic non-interval high-shear homogenizer).
✅ Efficient Vacuum Sucking & High Production Frequency: Features vacuum material suction for clean, automated feeding, with high production efficiency and simple, reliable operation.
✅ All-In-One Processing: Combines heating, melting, vacuum treatment, homogenization, and cooling in a single machine, enabling continuous, one-stop production workflows.
✅ Sanitary Stainless Steel Construction: Fully manufactured from food/pharmaceutical-grade stainless steel, ensuring aseptic, hygienic, and bacteria-free vacuum mixing that complies with GMP and clean production standards.
✅ Easy Cleaning & Maintenance: Modular design allows quick disassembly of product-contact parts, reducing downtime between batches and simplifying sanitation.
✅ Advanced Ceramic Homogenizer Technology: The newly developed ceramic non-interval high-shear homogenizing emulsifier achieves ultra-fine particle size down to 0.5 μm, ensuring superior product stability and texture.
Complete Vacuum Emulsification Solution
Core Process Flow
The machine follows a structured vacuum emulsification workflow:
Water Phase & Oil Phase Preparation:
Water pot: Raw material feeding → heating, blending, and dissolving
Oil pot: Raw material weighing → heating, blending, and dissolving
Emulsification Pot Processing:
Vacuum suction → preheating → feeding water and oil phases
Pre-blending (variable speed) → vacuum drawing → temperature confirmation
Emulsification (multi-stage blender speed variation) → essence feeding
Cooling start → cooling (variable speed blending) → cooling completion confirmation
Discharge: Finished product discharge via emulsifying pump
Emulsifying Phase Vessel
Model Type ZJR-5 ZJR-10 ZJR-20 ZJR-50 ZJR-100 ZJR-200 ZJR-300 ZJR-500 ZJR-1000
Working Volume (L) 5 10 20 50 100 200 300 500 1000
Spatula Power (kW) 0.1 0.1 0.37 0.75 1.50 2.20 2.20 3.0 7.5
Spatula Speed (rpm) 50 50 9–52 22–126 21–118 (VFD) 21–118 (VFD) 21–118 (VFD) 0–80 0–80
Homogenizer Power (kW) 0.18 0.18 0.55 0.45 1.5 4.0 4.0 7.5 11
Homogenizer Speed (rpm) 2800 2800 2800 2800 2800 2800 2800 2900 2900
Overall Dimensions (mm) Φ300×300 Φ350×320 Φ450×400 Φ550×450 Φ650×780 Φ800×780 Φ900×900 Φ1050×1080 Φ1350×1180
Oil-Water Phase Vessels
Model Type ZJR-5 ZJR-10 ZJR-20 ZJR-50 ZJR-100 ZJR-200 ZJR-300 ZJR-500 ZJR-1000
Working Volume (L) 6 6 14 35 70 140 180 300 850
Agitator Power (kW) 0.06 0.06 0.18 0.37 0.37 0.55 0.55 1.1 2.2
Agitator Speed (rpm) 1400 1400 1400 1400 1400 1400 1400 1400 1400
Overall Dimensions (mm) Φ260×290 Φ260×390 Φ350×400 Φ500×400 Φ610×760 Φ710×780 Φ760×980 Φ950×825 Φ1150×1025
Electric Heater Power (kW) 1.0×6 1.0×6 1.0×6 1.5×6 2.5×6 3.0×6 3.0×6 5.0×9 7.0×9
Vacuum Pump
Model Type ZJR-5 ZJR-10 ZJR-20 ZJR-50 ZJR-100 ZJR-200 ZJR-300 ZJR-500 ZJR-1000
Power (kW) 0.37 1.5 1.5 1.5 1.5 2.2 2.2 5.5 5.5